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1.6HDi turbo failures, the 2 main reasons and surprisingly simple steps to prevent it

more molecules 216,585 3 years ago
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Want to avoid or prevent turbo failure in the 1.6HDi or 1.6TDCi engines, this is the video for you! The car is a turbo diesel 1.6HDi Peugeot Partner (2007; M59; ~106,000 miles), the same as a Citroen Berlingo. This should be fairly the same in 1.6 TDCi engines, as in Ford, but also Mazda 3, Mini Cooper Diesel, Suzuiki, Volvo. I will explain in the video the two main reasons behind the turbo failures in these engines. The primary reason for the turbo failure is the injector copper seals. This alone covers more than 90% of all turbo failures in the 1.6HDi/TDCi engines. The second reason is the use of incorrect oil in these engines. I will also show you what you can practically do to prevent these turbo failures. In other words, tightening the injector stud nuts. The stud nuts are 7mm allen key. Thank you very much indeed to @projectfearn for the still image of the tar around the injectors. Really appreciated. Make sure to check projectfearn's video of changing the injector seals in his 1.6HDi Citroen Berlingo (https://youtu.be/J-QJg9aC6vs). If you find this video useful, buy me a coffee: https://www.paypal.com/paypalme/moremolecules All my car-related purchases: https://www.amazon.co.uk/shop/moremolecules Correct oil for my 1.6HDi Peugeot Partner: Total Quartz Ineo ECS 5W-30 (5L): (amazon UK): https://amzn.to/2HDFmVL or ebay: https://ebay.us/a0msAJ Bosch p9238 Oil filter (amazon UK): https://amzn.to/3omtlVT or ebay: https://ebay.us/SMZqka The torque wrench I am using: Sealey 3/8" 2-24Nm torque wrench (amazon UK): https://amzn.to/3LJx2Ti or ebay: https://ebay.us/BgMfWN Here are my videos of replacing the turbo in this engine. It is a comprehensive series of 5 videos and covers everything you need to know about replacing the turbo in these engines: Part 1 (access and removing the turbo): https://youtu.be/Q7S0qDBo314 Part 2 (replacing the turbo cartridge): https://youtu.be/Q30w90Vcs7U Part 3 (fitting the new turbo): https://youtu.be/QHY_uPbPfyg Part 4 (assemble everything back): https://youtu.be/l2A0_AV9OH0 Part 5 (running the engine): https://youtu.be/rx25bVSDDJA How much does it cost to replace the turbo (DIY style in these engines): https://youtu.be/QNcyf9H3F04 00:00 - 00:28 Intro 00:28 - 00:44 N 1 reason for turbo failure (injector seals) 00:44 - 1:26 Symptoms of failing injector seals 01:26 - 03:00 Why injector seals lead to turbo failure 03:00 - 04:18 N 2 reason for turbo failure (engine oil) 04:18 - 09:24 How to tighten injector bolts and prevent turbo failure 09:24 - 11:54 If you have tar & other reasons 4 turbo failure 11:54 - 12:15 Final words 11:54 - 12:58 ChrisFix impersonation takes #HDi #TurboFailure #HDiTurbo Disclaimer: Use the information provided in this video at Your Own Risk. More molecules provides this video for informational purposes only and assumes no liability for any damage or loss incurred as a result of the use of the information or tools presented in this video. The information provided here may contain inaccuracies and more molecules cannot guarantee the correctness or reliability of the content. As an Amazon Associate I earn from qualifying purchases. As such I have included affiliate links that may earn a small commission if you click through and make a purchase. I am an independent youtuber and I am in no way influenced by any advertiser or commercial initiative. As an Ebay Partner when you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.

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