In this video I really wanted to challenge myself and go outside of my comfort zone. Starting off by designing a CAD model for a new rally inspired light bar, I then 3D printed a set of moulds and used those to create the final part out of vacuum bagged carbon fiber.
This was my first time making a complex shape out of carbon and so things didn't go perfectly to plan but I am still happy with the outcome.
Enjoy the video.
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Timestamps:
00:00 - Intro
00:28 - CAD
01:06 - Assembling 3D print
04:47 - Mould fiberglass and bodywork
12:35 - Primer
16:33 - Polyurethane sealer
17:43 - Mould release
19:59 - Preparing the carbon fiber
21:45 - Making the carbon fiber part
24:55 - Rethinking my life choices
25:30 - Repairing voids.
29:40 - Epoxy top coat
34:20 - Hiding my mistakes with edge shading
35:40 - Matte clear coat
37:12 - Lights and faceplates
42:00 - Install
45:50 - Final product
46:35 - Bonus fail
48:08 - Outro