In this video, I restore a heavily damaged Damascus cleaver and bring it back to life – featuring a custom handle made from genuine mammoth ivory and brass details! 💪 This project was completed around the time of Eid al-Adha and Guru Purnima — perfect occasions to celebrate craftsmanship and heritage restorations.
🔥 What to Expect?
✔️ Handle Removal – The old wooden handle was cracked and beyond saving, so it had to go.
✔️ Red Bull Rust Removal – I soaked the heavily rusted blade in energy drink — yes, it works wonders on rust!
✔️ Grinding & Reshaping – Using a belt grinder, I cleaned and leveled the blade surface while keeping the steel cool.
✔️ Fine Sanding – The blade was sanded by machine and hand up to 1200 grit for a smooth finish.
✔️ Custom Brass Bolsters – I cut and polished two brass pieces for the front end of the new handle.
✔️ Mammoth Ivory Handle – The highlight of this restoration: a handle made from rare, fossilized mammoth ivory.
✔️ Custom Brass Pins – Four new brass pins turned on the lathe. As a special detail, one big pin features a tiny mammoth engraved inside!
✔️ Damascus Pattern Etching – The blade was etched in ferric chloride to reveal the beautiful damascus pattern again.
✔️ Assembly & Finishing – All parts were glued together with 2K epoxy. Final sanding, polishing, and detailing completed this one-of-a-kind restoration.
This Damascus restoration demanded time and precision — but the result is something truly special. 😃 If you love knife restorations, antique tools, and rare materials, this one’s for you!
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🛠️ Materials Used in This Restoration:
🔹 Metabo Straight Grinder - https://amzn.to/3QoisBT
🔹 Metabo Cordless Drill BS 18 LTX-3 BL - https://amzn.to/43833JV
🔹 Metabo Bit Set - https://amzn.to/3pzwV4n
🔹 Metabo Cleaning Disc - https://amzn.to/4eJ3sZ9
🔹 Metabo Cordless Hot Air Gun - https://amzn.to/41ID4vC
🔹 Sandpaper File - https://amzn.to/3A3YqbF
🔹 Sanding Sponge - https://amzn.to/3EbpAPP
🔹 Metal Saw - https://amzn.to/4icAnae
📷 My Equipment:
🎥 Sony AX-53 Camera
💡 Ring Light
🎤 Rode Microphone
🎙️ Zoom H5 Microphone
🎥 DJI Gimbal Camera
📷 DJI Osmo Action 5
💡 Affiliate Disclaimer: These links don’t cost you anything extra, but I receive a small commission from the seller – you have no disadvantage.
🎬 Enjoy the video! Let me know in the comments what you think about this restoration! 💬