Hey guys and gals and welcome to my Small Garage.
My 2006 Honda PAN EUROPEAN was in need of a new clutch so I documented the replacement process.
Although pretty long, this is a back to back tutorial on how to change the clutch on this bike and includes several tips to consider if you tackle this.
I made chapters so it is easy to jump to the part you are interested in.
I followed the manual instructions, describe the parts, tools and the steps followed and hope I managed to explain the process with enough detail to help you in case you want to do this.
Very helpful were the pictures made by Curt from st-owners.com:
https://www.st-owners.com/forums/threads/st1300-clutch-replacement.117852/
and the video made by Adam Meyer:
https://youtu.be/k6KfFS_FsUk?si=L6i-G1LGIJ2RFFyC
I order the parts from this site:
https://www.bts-ersatzteile.de/
you can select your bike according to the year and order the parts.
And the gasket remover from Amazon
https://amzn.to/4iVoVS3
Tools from AliExpress and Amazon:
Brake Bleader:
https://s.click.aliexpress.com/e/_Ev8WOHw
Oil filter wrench:
https://s.click.aliexpress.com/e/_Eyel4Us
Tool box:
https://amzn.to/4gYNprS
Moto jack
https://amzn.to/3Pj5WmN
Trim removal set
https://amzn.to/3BU2P1E
Torque wrenches
https://amzn.to/40kqBxm
https://amzn.to/3W0WHLZ
Hope you will find it useful.
See you to the next one!
Chapters:
0:00 - 0:46 intro
0:47 - 1:43 parts
1:44 - 2:48 tools
2:49 - 3:30 steps
3:31 - 10:07 fairings removal
10:08 - 12:06 dropping the oil
12:07 - 16:33 removing front wheel and fender
16:34 - 21:51 dropping the coolant and removing the radiator
21:52 - 31:57 removing clutch cover
31:58 - 37:09 cleaning the cover
37:10 - 43:42 changing the clutch
43:43 - 47:56 waterpump cover
47:57 - 51:21 fitting the gasket
51:22 - 54:21 fitting the cover
54:22 - 57:49 cleaning and refitting the radiator
57:50 - 59:35 filling the coolant circuit
59:36 - 1:02:05 oil and oil filter
1:02:06 - 1:04:49 refitting front wheel and fender
1:04:50 - 1:06:13 bleeding the coolant circuit/testing the bike
1:06:14 - 1:10:49 bleeding the clutch
1:10:50 - 1:11:45 thanks