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How Galvanizing Saved My Classic Range Rover from Rust – Full Chassis Treatment!

Edd China 359,905 6 months ago
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This is the turning point; we are now putting things back on our Range Rover chassis, starting with a layer of hot dip zinc. The galvanizing process will protect all of our hard work for many, many years to come and it will look very shiny, for a short while! Has all the faffing about we have been doing worth the effort or was it a complete waste of time? Edd China's Workshop Diaries Ep 62 Find Shropshire Galvanizers here:- https://galvanizers.co.uk/about/shropshire-galvanizers/ ...and tell them Edd sent you! Buy Evaporust here:- https://greasejunkie.myshopify.com/cart/47532523684162:1?channel=buy_button Buy Edd's "Can't Argue With Stupid" T-shirt here:- https://www.greasejunkie.com/products/cant-argue-with-stupid-t-shirt Buy Edd's legendary orange gloves here:- https://greasejunkie.myshopify.com/cart/44437025587522:1?channel=buy_button Chapters:- 00:00 - Intro 01:31 - Arrive at Shropshire Galvanizers 01:52 - Meet Lee 02:09 - How good is our chassis? 03:15 - Why drill holes into the Range Rover Chassis? 04:12 - Why should you shot blast before galvanizing? 04:38 - Why is venting important in galvanizing? 04:49 - Can ropes go into acid? 05:11 - We missed 2 holes! 05:26 - How does galvanizing help protect the life of metal? 06:11 - Dipping the chassis in to acid 06:38 - How strong is the hydrochloric acid? 07:18 - How many litres of acid in the bath? 07:38 - How much does a bath of hydrochloric acid cost? 07:46 - How do you dispose of dirty hydrochloric acid? 08:06 - Why it's important to treat metal before galvanizing it 09:02 - The cleanest chassis you've ever seen? 09:31 - Will the chassis dissolve in acid? 10:16 - What material is a acid bath made from? 11:35 - The importance of drilling holes to prevent lethal explosions 12:26 - A pickled Range Rover chassis 14:38 - Does a rope float in hydrochloric acid? 14:59 - Zinc hot dip galvanizing slo-mo 16:21 - Freshly galvanised metal 16:44 - Can zinc be recycled in a galvanizer? 17:56 - Rinsing chassis in water and flux 18:40 - Do chains damage the galvanised zinc? 20:11 - How thick is a galvanizing bath? 20:26 - Galvanizing John's Range Rover chassis 21:37 - Thicker galvanizing for extra protection 22:25 - Why clean the top of the galvanizer bath? 22:46 - How much does it cost to run a galvanizer furnace? 23:44 - The chassis emerges from the molten zinc! 24:54 - Was the venting on the chassis was successful? 25:23 - What are the rivers of zinc on the chassis? 25:51 - The big reveal! 26:39 - What does the passivation tank do to a galvanized chassis? 27:41 - How thick is the zinc layer after galvanizing? 28:29 - How long with the chassis last now? 29:44 - Chassis transformation. Was it worth the effort? 30:20 - Edd and John discuss the next steps for the chassis 30:48 - What colour will the chassis be? 31:04 - Does the inside of the chassis get galvanized? Music:- 01:22 - Unity of Opposites - Lens Distortion 02:46 - Satisfaction - Lens Distortion 06:00 - Falling Into Place - Lens Distortion 07:50 - Silent Collision -Alexis Smith (PRS) | Joe Henson (PRS) 14:05 - Palisades - Lens Distortion 15:02 - Fury and Beauty - Lens Distortion 16:10 - Journey of the Soul - Lens Distortion 17:56 - Blue Hour - Lens Distortion 19:55 - Skynet - Seb Jaeger 22:39 - The Overlook - Lens Distortion 26:36 - Unity of Opposites - Lens Distortion 28:45 - Satisfaction A huge thanks to those of you that have already become 'Patreons', it is brilliant to have you on board. For those interested in joining our happy throng, you can support the show directly, by going to: https://www.patreon.com/WorkshopDiaries Thanks as always to my production pixies for hot-dipping into there reserves to produce a steaming, shiny triumph of an episode that will last for years to come. Huge thanks to my brand partners who are supporting the channel; to find out more about them, please go to our website: https://www.workshopdiaries.com If your company would like to get involved as a commercial partner, please contact [email protected] …and if your company has a cool or interesting product or process that you think the audience would like to find out more about, please do also get in touch. So, clear your viewing time of crud and carefully dangle yourself into your favorite hot seat, sit back and enjoy the episode! To AskEdd questions: [email protected] The Garden-Find Range Rover story so far: Part 1: https://youtu.be/1Xlm3oJZU5A Part 2: https://youtu.be/Yd_jDg6qAh0 Part 3: https://youtu.be/nrOh6dpH5GY A little update: https://youtu.be/p7j1gLpdGtE Part 4: https://youtu.be/Iu2TD3OUI3Q Part 5: https://youtu.be/XHi9iQNNII0 Part 6: https://youtu.be/LzxeK6yp4hQ Follow me on Social Media: Instagram https://instagram.com/theeddchina Twitter https://twitter.com/theeddchina Facebook https://facebook.com/eddchina #EddChina #WorkshopDiaries #EddChinasWorkshopDiaries #1986RangeRover #RangeRover #EdChinasWorkshopDiaries #ProjectCar #RustRemedy #RustyFuelTankFix #Evapo-Rust

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