In today's video, I build an upgraded battery for my old Efficiency Test board. This board has been suffering from an out of balance battery made from 30Q cells, which I built in 2020. Time for an upgrade!
Building lithium-ion batteries at home can be a very dangerous thing to do, if you are not well versed in the dangers and things to avoid. In this video, I share the current best practices for most of the things I do. If you have any concerns about your ability to complete different steps in this video DO NOT replicate it. If you have any questions about things that are done in this video, please ask below, or join the esk8news forum and check out the battery builders club thread:
https://forum.esk8.news/t/the-battery-builders-club/720?u=shuttershock
The battery in this video uses Molicel P26A cells, which BatteryMooch rates for 25a. In this pack, I utilize copper braid for some of my series connections, it's very convenient for making low-profile connections that require to be fit into a small space. It's essential to be aware of how much heat you are using, and use appropriate insulation like I did with the FR4 plates.
Check out the forum thread that I started here:
https://forum.esk8.news/t/sr-71-bluebird-hummie-110-artic-blues-12s7p-30q/32256?u=shuttershock
Please feel free to ask any and all questions in the comments!
Motors: China - https://flipsky.net/collections/e-skateboard/products/flipsky-bldc-belt-motor-battle-hardened-6384-190kv-4000w-for-electric-skateboard?ref=rbe_motion&variant=40867032334523
US - https://boardnamics.com/product/bn6384-electric-skateboard-motor/
ESC: https://www.makerx-tech.com/products/vesc
Leave any questions in the comments section!
Discounts (Some are affiliate links):
Exway: http://shrsl.com/3t7j3
$15 off use code RBEM
Onsra California: https://www.onsracalifornia.com/?ref=RBEM
$80 off use code RBEM
Momentum Boards: https://www.momentum-boards.com/?srrf=zZw85
5% off use code rbemotion, rbemotion as representative
Flipsky: https://flipsky.net/?ref=rbe_motion
$10/off use code RBEM
ESKDIY: https://eskdiy.com/?ref=RBEM
Code RYAN2021
B-One Board: https://boneeboard.com/?ref=RBEM
Get $200 off with code RBEM
XBoard: https://skatexboard.com/?ref=RBEM
Get 8% off with code RBEM
Revel Boards: https://www.revelboards.com/?ref=RBEM
Get $20 off with code RBEM
Gyroor Board: code HOVER20 for Hovershoes
https://shrsl.com/3s3xj
Check out my gear below (these are affiliate links that help me out)
Main Camera: https://amzn.to/3j39fP8
Secondary Camera Equivalent: https://amzn.to/3DGYeuP
Overhead Camera: https://amzn.to/3BJS8tg
Lav Mic: https://amzn.to/3lJh12M
Panel Lights: https://amzn.to/2XblFge
Tube Light: https://amzn.to/3iZqMaX
Extra Light: https://amzn.to/3BIe0VX
Keep in touch with me and my projects on social media at the following:
https://twitter.com/rbe_motion
https://www.instagram.com/rbe_motion/
fb.me/rbemotion
Create an account and message me on the skate forum:
https://forum.esk8.news/u/shuttershock
Business email for inquiries:
[email protected]
Timestamps:
00:00 Battery Upgrade!
00:37 Some History
01:23 Old Range
02:09 The Upgrade
03:19 Enclosure Removal
04:10 Why Rocks?
04:34 Electronics Overview
05:34 Electronics Removal
07:17 Old Battery Construction
08:32 New Pack Construction
09:28 Gluing Cells
09:53 Fishpaper
10:27 Layout Info
13:00 Nickel Cutting
13:15 Nickel Pattern Reasoning
16:18 Nickel Cutting Complete?
17:51 Layout & Welding Prep
20:19 Middle Series Connections
21:47 Spot Welding Complete!
23:22 Soldering Positive and Negative
23:55 Welding Pos and Neg
25:01 Soldering Series Wires
27:02 Copper Braid Soldering
28:31 Braid Time!
29:12 Current Status & Plan
30:55 More Taping
31:57 Balance Wire Setup
33:24 Diagram
35:24 Balance Wire Organizing
35:40 Final Wiring Comments
37:19 Double Check!
39:27 JBD BMS Setup
42:08 Final Wiring Explanation
45:05 Covering My Nice Work
45:48 Finished!
46:10 Closing Thoughts
Media used in this video:
Track: Dominic Strike - Heartbeat
Music Provided by Magic Records
Listen To The Original: https://youtu.be/Mc_f1j5u0y4
Free Download: https://fanlink.to/o9ha
––––––––––––––––––––––––––––––
Music from Tunetank.com