How to Build a Kawasaki KFX450R Engine | 2008 - 2014 Full Build Step by Step
Chapters
0:00 – Intro
CRANKCASE
2:09 – Bearing and Seal Install Method (9-11)
3:24 – Transmission (9-22)
4:10 – Crankshaft (9-18)
4:30 – Shift drum and Forks (9-22)
5:57 – Crankcase Oil Tubes
6:53 – Reverse Gear (9-15)
7:58 – Applying Gasket Sealer (9-15)
9:13 – Assembling Case Halves (9-15)
LEFT AND RIGHT SIDE ENGINE
10:28 – Shift Detent Assembly (9-16)
11:31 – Shift Cam (9-16)
12:17 – Testing Transmission (9-16)
12:47 – Countershaft O-Ring and Collar (9-17)
13:36 – Balancer Drive Gear (9-17)
13:52 – Oil Scavenge System (7-12)
15:03 – Cam Chain (7-13)
15:33 – Oil Feed System (7-13)
16:38 – Oil Pressure Relief Valve (7-11)
17:08 – Oil Pump Gears (7-14)
17:46 –Clutch Side Oil Pipe (7-15)
18:18 – Oil Pump and Primary Drive Gear (6-19)
18:52 – Shift Rachet Assembly (6-21)
20:04 – Shift Shaft (6-21)
20:23 – Counter Balancer (9-26)
22:15 – Clutch Basket and Inner Hub (6-13)
23:22 – Explaining Full Fiber Clutch Mod
25:36 - Prepping and Assembling The Clutch Pack (6-14)
27:41 – Clutch Actuator and Pushrod/Pressure Plate (6-15)
29:01 – Tightening Primary Drive Gear (6-19)
29:27 – Right Side Engine Cover (6-11)
30:46 – Clutch Cover (6-10)
31:25 – Water pump and Cover (4-13)
32:09 – Oil Filter and Cover (2-26)
STATOR SIDE/STARTER
33:07 – Starter Motor (16-39)
34:00 – Cam Chain Slider (5-18)
34:23 – Flywheel and Starter Gears (16-26)-(16-48)
35:27 – Stator and Cover (16-25)
36:45 – Torque Limiter Gear and Cover (16-47)
TOP END
38:41 – Checking and Adjusting Ring Gap (5-36)
40:57 – Installing Rings and Piston (5-34)
45:01 – Installing Cylinder (5-36)
46:15 - Upper Cam Chain Slide (5-22)
47:20 – Installing Head (5-22)
50:22 – Installing Cams and Shims (5-15)
52:40 – Camshaft Caps and Oil Tubes (5-18)
54:17 – Checking Timing (5-17)
55:24 – Cam Chain Tensioner (5-13)
56:35 – Last Engine Check (5-13)
57:21 – Installing Cam Cover (5-12)
58:33 – Installing the Temperature Sensor (16-55)
58:50 – Throttle Body Holder (5-38)
SHOWCASING AND FIRST START
59:15 – Showcasing and First Start/Riding Footage
TOOLS AND PRODUCTS IN THIS VIDEO
All OEM Parts - https://www.rockymountainatvmc.com/?ref=1032
Assembly Lube – https://bit.ly/3rXYKje
Case Sealer (Yamabond 6b) – https://bit.ly/393wIdp
Blue Thread locker (Loctite) – https://bit.ly/3odjEIK
Anti-Seize – https://bit.ly/2JNlEsn
Engine Oil (Klotz MX4) – https://bit.ly/3ni8YqQ
Small Impact Driver & Drill (M12) – https://amzn.to/35bXI9v
Large Impact Driver (M18) – https://amzn.to/3nd4emp
Small Torque Wrench (3/8”) – https://bit.ly/3pVUfnx
Large Torque Wrench (1/2”) – https://bit.ly/2LocVxe
Tusk Clutch Kit – https://bit.ly/3pM9zTm
Kawasaki OEM Clutch Fiber (13088) – https://bit.ly/2Lnao6i
Athena Cylinder – http://ebay.us/ClSk8s
Wiseco Piston (Standard) – https://bit.ly/2XgzHcM
Wiseco Piston (High Comp) - http://ebay.us/s2jegs
Hot Cams Stage 3 (Intake) – https://bit.ly/3pRX1Kp
Hot Cams Stage 3 (Exhaust) – https://bit.ly/392nPAN
Gasket Kit – https://bit.ly/35bYkfm
Valve Shim Kit (9.48mm) - https://bit.ly/3rPUNwO
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