Learn how to sew your own perfect 5-panel hat with this complete step-by-step tutorial! This video includes a free A4 PDF pattern, a detailed supply list, and expert tips for crafting a soft, breathable, and adjustable hat. Perfect for DIY sewing enthusiasts, beginners, and anyone on the hunt for the perfect hat.
If, like me, you are on a lifetime pursuit of the ideal hat, at some point you will reach the conclusion that no one is going to make it for you. Stop hunting for hats and start hunting for fabrics! In this video, I’ll show you how to make what is currently my favorite hat design. It is soft but not floppy, light weight, and breathable and contains no plastics. I’ve refined this version by making dozens of variations on a standard 5-panel design. The bill dimensions, which are inspired from a Stetson long bill cap that I had for years and loved, are slightly longer than a typical baseball hat. It has an adjustable strap in the back and the crown is a modification of ProperFitClothing Co.'s design (they have great tutorials, designs and materials, check them out: https://www.youtube.com/@ProperFitClothing).
📚 Free Pattern & Materials: https://shop.evan-roth.com
🎵 Music by Rotary Farm: https://rotaryfarm.xyz
👋 Connect: Newsletter - https://www.evan-roth.com/~/frames/newsletter/ | Email - [email protected]
🛍️ Buckle hardware: https://www.capsupplyco.com/store/cap-components/buckles?limit=100
🔧 Bind like a boss: https://www.youtube.com/watch?v=onjcpIz4xgo
➡️ Website: https://evan-roth.com
📸 Instagram: https://www.instagram.com/evanroth_/
📨 Newsletter: https://www.evan-roth.com/~/frames/newsletter/
✉️ Email: [email protected]
🛍️ Shop: https://shop.evan-roth.com
🎧 I make music as Rotary Farm:
Website: https://rotaryfarm.xyz
YouTube: https://www.youtube.com/@RotaryFarm-h3r
Instagram: https://www.instagram.com/rotary_farm_/
If you end up making a hat based on this design please send me a photo! 👉 studio(at)evan-roth(dot)com
0:00 Intro
0:25 Overview
1:40 Supplies
3:54 Cut out patterns onto fabric
5:22 Iron on the interfacing material
7:48 Make the strips for the sweat band and trim
9:58 Sew the brim
11:12 Sew top crown panels
13:33 Attach front panel
14:32 Attach side panels
16:55 Crown and final preparations
19:11 Rear trim
19:48 Attaching bill to crown
21:54 Attaching sweat band
23:08 Adjustable strap
25:01 Buckle and grommets
27:31 Final result
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