Part three of our Polaris RZR 900 XP engine rebuild series. In part three, we’re removing the engine on our machine. We’ll show you how to remove the clutch on your RZR, and then we’ll get into removing the intake, the exhaust, and the cooling system from the motor. When we get that done, we’ll loosen the motor mounts and pull the engine out of our RZR.
Read how to do this job step by step: https://www.partzilla.com/blog/polaris/rzr/engine/removal?utm_source=youtube&utm_medium=video&utm_campaign=description-blog-link
Buy OEM Polaris RZR 900 XP parts here:
http://www.partzilla.com/parts/search/Polaris/ATV/2012/R12JT87AB-AD-AS-AW-9EAW+RZR+XP+900+EFI/parts.html?utm_source=youtube&utm_medium=video&utm_campaign=description_btf
Ready to move on? We’re tearing down the engine in our RZR in part 4: https://youtu.be/oAzJwiExXVE
Go back to part 2 if you need to see how to get the roll cage and cargo bed removed: https://youtu.be/44G9nMRcR24
See the whole RZR 900 engine rebuild playlist from the first bolt to the last:
https://www.youtube.com/playlist?list=PLazGjIO6R4vSm-8OL7sEDtgjgTMlXFqTU
VIDEO HIGHLIGHTS:
Removing the clutch - 1:15
Disconnecting the oil canister - 2:35
Removing the firewall - 3:49
Removing the airbox - 4:37
Removing the throttle body - 5:00
Disconnecting coolant hoses - 5:40
Disconnecting exhaust system - 6:55
Disconnecting transmission - 8:00
Loosen engine mounts - 8:25
Find Polaris UTV parts here:
https://www.partzilla.com/catalog/polaris/side-by-side?utm_source=youtube&utm_medium=video&utm_campaign=description_btf
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In the video we’re working with a 2012 Polaris RZR 900 XP. You may have similar steps on your machine. If you’re not sure whether these steps apply to your vehicle, leave a comment and we’ll get back to you.
RELATED CONTENT:
RZR 900 cylinder head removal:
https://youtu.be/VD-OysBrX1Q
Installing a crankshaft in a Polaris RZR:
https://youtu.be/lYLoj5DF7hs