In this episode I'll be installing the Malossi MHR Testa Rossa 94cc cylinder kit on the RC-One engine. I'll provide TONS of detail along the way. Everything is covered, from piston ring end gap to squish clearance to how to match ports and gaskets during assembly. Even if you don't have this exact engine or cylinder kit, this video can help you install your two-stroke scooter's cylinder kit.
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Circlip Tool :
http://www.buxtools.com/product_catalog.php
Degree Wheel Video :
https://youtu.be/q4X03-J7SUQ
Pit Lane :
http://www.pit-lane.biz/t117-gp125-all-that-you-wanted-to-know-on-aprilia-rsa-125-and-more-by-mr-jan-thiel-and-mr-frits-overmars-part-1-locked
Kiwibiker :
https://www.kiwibiker.co.nz/forums/showthread.php/86554-ESE-s-works-engine-tuner
Leak Testing Video :
https://youtu.be/x-Jarx2od6I
Adjusting Torque With A Flare Nut Socket :
https://www.tekton.com/blog/how-to-accurately-use-a-torque-wrench-with-a-crowfoot-wrench
Thanks for watching! Like, subscribe and leave a comment!
RC-One Playlist :
https://youtube.com/playlist?list=PLm3-Rt5jsolsy1AnqlhiiWztCSyxiV4ZF
Check out my RC-One and C-One info page. Be sure to bookmark it!
https://www.49ccScoot.com/rc1.html
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Songs & Sounds provided from the YouTube Audio Library. (In order of appearance.)
- Sun Spots by Silent Partner (Intro)
- Walk With Me by TrackTribe
- The Queen Will See You by The Mini Vandals
0:00 Intro
1:05 Piston Ring End Gap
10:17 Squish Clearance Mock Up
13:10 Circlip Installation Tool Test
20:20 Mock Up Continues
23:40 Flare Nut Socket
25:43 Checking Squish
30:20 Base Gasket Selection
31:42 Degree Wheel Checks
35:02 BDC Piston And Transfer Ports
40:22 Prep Work
44:51 Cylinder Install Begins
56:26 Re-Checking Squish Clearance
57:39 Head And Cover Install
1:03:10 Reed Block And Intake
1:09:39 Leak Testing
1:15:56 Axle Seal Correction
1:19:30 Outro
#TwoStroke #EngineAssembly #49ccScoot