In this video, , I show you the entire process of 3D printing and finishing a Darth Vader helmet, from start to finish! Including the realities of prop making, the challenges and setbacks. I'll show you tips such as how to achieve a smooth mirror-like finish, how to eliminate orange peel, sanding and polishing techniques, and creating custom vacuum-formed lenses using an affordable setup. Whether you're a cosplay enthusiast, 3D printing hobbyist, or just curious about the process of bringing movie props to life, this is a must-watch! Don’t forget to like, subscribe, and hit the bell to stay updated on future builds!
Instagram- https://www.instagram.com/thegreat3dini/
TikTok- https://www.tiktok.com/@thegreat3dini
Check out my other builds here! https://www.youtube.com/playlist?list=PLW8BGRBXPMKnbWc8UkPNgRwpW1Lyd90Ez
Chapters-
0:00 - Intro
0:43 - Printing The Helmet
1:06 - Assembly
2:00 - Sanding
4:50 - Painting
7:00 - Masking off metallic highlights
8:00 - Hand Painted Details
8:50 - Clear Coating
9:36 - Removing Orange Peel
11:37 - Buffing and Polishing
13:43 - Vacuum Forming The Lenses
18:42 - Dye Process For The Lenses
19:57 - Final Reveal
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-Helmet STL files can be found here:
https://www.do3d.com/product-page/classic-darth-vader-star-wars-helmet-w-dome-neck-strap-3d-model-project-6705
Skunkworks Props YouTube channel https://youtu.be/8CDoQCa4THk?si=Sc4aY1hl9ry6xYNn
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Music Credits
song: ahsoka vs vader ~ star wars lofi
artist: Closed on Sunday
https://www.youtube.com/watch?v=fwUpSL03Lgw&ab_channel=ClosedonSunday
song: ahsoka's theme ~ lofi
artist: Closed on Sunday
https://www.youtube.com/watch?v=LdgDTBTsKfQ&ab_channel=ClosedonSunday
song: anakin's dark deeds (i'm so sorry) ~ star wars lofi (feat. King I Divine)
artist: Closed on Sunday
https://www.youtube.com/watch?v=guu0-kVOUAc&ab_channel=ClosedonSunday
song: battle of the heroes ~ lofi
artist: Closed on Sunday
https://www.youtube.com/watch?v=YBgASWchQPc&ab_channel=ClosedonSunday
song: burying the dead ~ lofi (feat. Bransen)
artist: Closed on Sunday
https://www.youtube.com/watch?v=w6oGh22iMlg&ab_channel=ClosedonSunday
song: jedi temple march ~ star wars lofi
artist: Closed on Sunday
https://www.youtube.com/watch?v=0dadAXXwPIY&ab_channel=ClosedonSunday
song: love pledge and the arena ~ lofi
artist: Closed on Sunday
https://www.youtube.com/watch?v=MPkq6Ojigak&ab_channel=ClosedonSunday
song: star wars ~ imperial march ~ lofi
artist: Closed on Sunday
https://www.youtube.com/watch?v=UT5qlJWdis8&ab_channel=ClosedonSunday
song: star wars ~ imperial march ~ lofi
artist: Closed on Sunday
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Products Used!
https://www.amazon.com/hz/wishlist/ls/2GFYAEYZNPCII?ref_=list_d_wl_lfu_nav_4
Polisher - https://www.harborfreight.com/57-amp-6-in-8-mm-short-throw-random-orbit-da-polishersander-64528.html
Pads I used- https://www.harborfreight.com/6-in-universal-heavy-cut-microfiber-pad-2-pack-70841.html
https://www.harborfreight.com/6-in-universal-compounding-foam-pad-1-pack-70786.html
https://www.harborfreight.com/6-in-universal-polishing-foam-pad-1-pack-70845.html
https://www.harborfreight.com/6-in-universal-finishing-foam-pad-1-pack-70901.html
#3dprinting #darthvader #starwarscosplay #propmaking #makercommunity #diy