In the last video we showed you how we built our extending campervan bed and that happened in parallel to us building these cutouts in the van wall. The Ducato (Boxer/Relay/Promaster) is a really wide van with deep recesses in the side walls. This means that by using some fun planning you can make use of this extra space to make the widthways bed a bit longer. In fact, we managed to get around 8cm at both the head and foot of the bed using this method!
The finish was a difficult decision. We certainly aren't expert woodworkers and didn't want to pressure ourselves to have a spotless finish due to all the angles and joins. So we decided to carpet the 9mm plywood (as this would hide the joins and chips!) and then some vinyl flooring that was glued into the recess to provide some interest and to break up all the grey carpet! We then finished with LED strip light in the tops for some more subdued lighting at night.
Overall we're really pleased with the end result and they look really smart, not to dominating and really set off the back of the van. Hope you like this video and let us know if you have any questions!
Mark & Neil
===========================
Products Used
Fabric Scissors (for carpet): https://amzn.to/3lI8yLK
Evolution Mitre Saw: https://amzn.to/3nRGcBs
Bosch Jigsaw: https://amzn.to/3zjNMqx
Evolution Circular Saw: https://amzn.to/39zuTFX
Makita Plunge Saw: https://amzn.to/3AkimSl
Makita Combi Drill & Impact Driver: https://amzn.to/3wwzJ0B
Timings
00:00 Intro
01:20 Measuring and cutting 9mm Plywood
02:36 Creating the frame
06:46 Assembling the cutout
09:00 Insulating and fitting
10:45 Finishing with carpet
===========================
WHO ARE WE?
We're Mark and Neil and this is Our Van Plan. We've always wanted a camper van and took the plunge in 2020 by ordering a brand new medium wheelbase (L2H2) Fiat Ducato. We are converting it ourselves into the van of our dreams with little previous experience. We're glad to have you along for the ride!
===========================
FOLLOW US
You can follow our build in real time over on Instagram....
https://instagram.com/ourvanplan
===========================
#ukvanconversion #vanlife #campervan #ducatocampervan