In this episode I'll be port matching the cylinder, cases and base gaskets for the RC-One engine; along with a little bit of smoothing out the cases/carters. You may think that the transfer ports and boost port would match up on an engine kit like this, but they definitely do not. I'll also show you another potential issue that I found which should be checked before assembly and do some piston smoothing.
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RC-One Playlist :
https://youtube.com/playlist?list=PLm3-Rt5jsolsy1AnqlhiiWztCSyxiV4ZF
Check out my RC-One and C-One info page. Be sure to bookmark it!
https://www.49ccScoot.com/rc1.html
Parts, Tools & Supplies (Some Are Affiliate Links) :
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Scooter Parts : ScooterTuning.Ca
Single Cut Carbide Burr Set : https://amzn.to/3vbaum5
Foredom SR Flex Shaft Tool w/Foot Speed Control : https://amzn.to/3k6Y1t9
Foredom Handpiece #28 : https://amzn.to/3xPy7SJ
Router Speed Controller (Optional Hand Dial Controller For Flex Shaft Tool) : https://amzn.to/3EITrLe
Foredom Knockoff Setup : https://amzn.to/3k8Nz4o
Foreward 8" Vise : https://amzn.to/3OkfrAD
8" Vise Soft Jaws : https://amzn.to/3xzBJse
Small File Set : https://amzn.to/36XNGwH
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Songs & Sounds provided from the YouTube Audio Library. (In order of appearance.)
- Sun Spots by Silent Partner (Intro)
- Super Blues by Unicorn Heads
- My Train's A Comin' by Unicorn Heads
- Ditch Diggin' by Jingle Punks
0:00 Intro
0:22 New Piston Measurements
3:44 Checking Cylinder And Gasket Match
9:32 Port Matching The Cylinder
13:55 Exhaust Flange Matching
16:10 Thread Chasing
20:45 Case Marking
23:26 Small Half Port Matching And Smoothing
31:45 Large Half Matching And Smoothing
33:05 Final Match Check
35:14 Piston And Case Clearance
42:40 Marking The Exhaust Port On The Piston
44:12 Smoothing The Piston
48:51 Outro
#RC-ONE #PortMatching #Porting